5 Ways IoT Can Improve Manufacturing Downtime

One of the unlimited uses of IoT (Internet of Things) technology is in the manufacturing industry, by which companies can experience digital transformation. With the use of gateway connectivity, advanced sensor devices, and a streamlined dashboard, IoT uplifts all areas of industrial production.

The IoT device manufacturing companies strive to develop technologies that can connect every process of manufacturing companies to reduce their dependability on manual labour. It reduces the chances of manual error and gives the company a competitive edge by enhancing their capacity planning and uptime resulting in higher quality, faster production, and more profitability.

The Eelinktech IoT devices manufacturing company is one such company that provides a range of applications and devices that help manufacturing companies efficiently handle their operations.

Now let’s discuss how IoT helps in reducing the manufacturing downtime of a business.

1.    Leveraging the Power of Data

Machine data can provide accurate reports showing manufacturing output per shift per employee. Real-time productivity data can help an employer decide which shifts need additional labour or if capacity can be moved somewhere else. IoT devices enhance transparency into all sectors of an operation and help in streamlining workflows between various units of a company.

• Data collected from the manufacturing unit, inventory, shipping, sales, billing, and other areas are put together in an organized manner so that the concerned authorities are always about the processes and projects. That way, the outcomes are improved, and every touchpoint of a customer’s order is streamlined, not just the manufacturing unit.
• Manufacturers are aware that the quality of the finished products is as important as the quantity produced in a given timeframe. So, they use devices made by IoT device manufacturing companies that can show which machines in their companies produce more defective products that affect their profits.

Once they identify whether it is human error or equipment glitch or maybe both that are hindering the quality, they can take necessary steps to repair the machines and facilitate additional workers’ training accordingly.

2.     Highly Advanced Analytics

IoT is boosting the manufacturing industry with data analytics making it convenient for managers to ease off their workload. According to popular research, advanced analytics can predict machine breakdown way before it actually occurs, decreasing the overall downtime by 30-50%. It goes on to enhance the longevity of equipment by approximately 40%, thus promoting productivity and cutting down costs for a company.

Manufacturers can consult companies like Eelinktech manufacturing devices that design IoT-enabled applications. The software comes with sophisticated tools that can precisely anticipate things and suggest appropriate recommendations through reports. The advanced analytics in these applications result in increased productivity and profits for a company by reducing machine downtime.

3.     Improved Workers’ Safety

Workplace safety is one of the topmost priorities of a manufacturing company. Even after following all the safety standards, many companies fail to avoid injuries and fatalities of workers due to equipment failures. The IoT devices manufacturers produce applications and devices that can avoid workplace casualties to a great extent by predictive maintenance.

• IoT facilitates more automation allowing critical and dangerous tasks to be handled by machines instead of workers. Also, the improved communication between different units enables workers to remain cautious and help each other assess potential dangers.
• Enhanced safety by the IoT devices also benefits a company’s bottom line in terms of less time off work, lower turnover, and fewer employees’ compensation claims.

4.     Real-Time Monitoring

The IoT devices manufacturers design devices that provide real-time monitoring to company assets and enable smart task management. The devices help in optimizing and improvising the various processes in a manufacturing unit through exact data extraction. The data is then converted into a readable format so that the managers can make effective decisions.

The sensors installed over appropriate assets provide real-time information like equipment temperature, pressure, temperature, and operating conditions. That way, the floor managers can be prompt in their decisions whenever they identify any fault in a machine or schedule equipment maintenance on time to reduce downtime.

The IoT devices also detect any excessive vibrations in the machines, which can trigger unexpected downtime.

5.     Improved Cyber-security

The manufacturing industry is among the most targeted sectors after healthcare in terms of hacking. Cybercriminals not only try to steal sensitive data and information but even attempt to disrupt manufacturing processes to hold organizations hostage in exchange for ransom. The IoT devices manufacturers seek to help companies so that they can protect themselves from these types of attacks that can hinder operations for hours or days.

Some people are of the notion that maintaining the entire operations on cloud and IoT poses greater risks of a data breach. However, the advanced security measures in these modern applications further improve device and data safety.

That’s why it becomes crucial for companies to align their manufacturing operations with experienced IT professionals, tech providers, and robust IoT devices and systems to protect their data from potential cyber-attacks. The 24×7 monitoring and firewall protections provided by several tech providers hugely help alleviate the risks.

Conclusion

Besides the points mentioned, IoT has several other benefits which manufacturing businesses can use to their advantage. With the advancement of technology, IoT will continue to develop new and innovative strategies to smoothen the complicated processes of manufacturing.

If you run a manufacturing business and still have not implemented IoT in your operations, you should at once consult the top-rated IoT devices manufacturers and discuss your requirements with them.